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Acoustic wave devices using standing wave configurations have gained interest in various fields like healthcare diagnostics and manufacturing. Their functionalities span from cell sorting to microscale fiber assembly through periodic acoustic pressure fields. Conventional methods usually require parallel acoustic emitters and reflective surfaces, producing constrained standing wave patterns. In this paper, an effective approach for creating versatile acoustic standing wave fields using an acoustic metasurface deflector and retroreflector is introduced. The deflector manipulates the direction of incoming acoustic waves coupled with the retroreflector to reflect these waves back to the source. The proposed design allows the creation of standing waves that are not constrained by the relative angles of the two surfaces involved and allows for customizable wave patterns beyond the standard limits with enhanced adaptability. The system's effectiveness is evaluated through computational simulations using finite element analysis and experimental validation based on a 3D‐printed prototype. Results suggest that versatile standing waves between arbitrarily oriented surfaces can be produced through the careful design of the metasurface deflector and retroreflector. This approach can improve the performance of standing wave applications in particle manipulation, thus broadening the range of practical implementations for ultrasound and acoustofluidic technologies.more » « less
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Boland, Thomas (Ed.)The conventional real-time screening in organs-on-chips is limited to optical tracking of pre-tagged cells and biological agents. This work introduces an efficient biofabrication protocol to integrate tunable hydrogel electrodes into 3D bioprinted-on-chips. We established our method of fabricating cell-laden hydrogel-based microfluidic chips through digital light processing-based 3D bioprinting. Our conductive ink includes poly-(3,4-ethylene-dioxythiophene)-polystyrene sulfonate (PEDOT: PSS) microparticles doped in polyethylene glycol diacrylate (PEGDA). We optimized the manufacturing process of PEDOT: PSS microparticles characterized our conductive ink for different 3D bioprinting parameters, geometries, and materials conditions. While the literature is limited to 0.5% w/v for PEDOT: PSS microparticle concentration, we increased their concentration to 5% w/v with superior biological responses. We measured the conductivity in the 3–15 m/m for a range of 0.5%–5% w/v microparticles, and we showed the effectiveness of 3D-printed electrodes for predicting cell responses when encapsulated in gelatin-methacryloyl (GelMA). Interestingly, a higher cellular activity was observed in the case of 5% w/v microparticles compared to 0.5% w/v microparticles. Electrochemical impedance spectroscopy measurements indicated significant differences in cell densities and spheroid sizes embedded in GelMA microtissues.more » « less
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Light-assisted bioprinted gelatin methacryloyl (GelMA) constructs have been used for cell-laden microtissues and organoids. GelMA can be loaded by desired cells, which can regulate the biophysical properties of bioprinted constructs. We study how the degree of methacrylation (MA degree), GelMA mass concentration, and cell density change mass transport properties. We introduce a fluorescent-microscopy-based method of biotransport testing with improved sensitivity compared to the traditional particle tracking methods. The diffusion capacity of GelMA with a higher MA significantly decreased compared to a lower MA. Opposed to a steady range of linear elastic moduli, the diffusion coefficient in GelMA varied when cell densities ranged from 0 to 10 × 106cells/ml. A comparative study of different cell sizes showed a higher diffusivity coefficient for the case of larger cells. The results of this study can help bioengineers and scientists to better control the biotransport characteristics in light-assisted bioprinted microtissues and organoids.more » « less
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Two-photon polymerization (TPP) uses nonlinear light interactions in photo-cross-linkable precursors to create high-resolution (∼100 nm) structures and high dimensional fidelity. Using a near-infrared light source in TPP results in less scattering and a higher penetration depth, making it attractive for creating biological models and tissue scaffolds. Due to unmatched flexibility and spatial resolution, they range from microvascular constructs to microneedles and stents. This review reviews the working principles and current inks used for TPP-printed constructs. We discuss the advantages of TPP over conventional additive manufacturing methods for tissue engineering, vascularized models, and other biomedical applications. This review provides a short recipe for selecting inks and photoinitiators for a desired structure.more » « less
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Digital light processing (DLP) 3D printing has become a powerful manufacturing tool for the fast fabrication of complex functional structures. The rapid progress in DLP 3D printing has been linked to research on optical design factors and ink selection. This critical review highlights the main challenges in the DLP 3D printing of photopolymerizable inks. The kinetics equations of photopolymerization reaction in a DLP printer are solved, and the dependence of curing depth on the process optical parameters and ink chemical properties are explained. Developments in DLP platform design and ink selection are summarized, and the roles of monomer structure and molecular weight on printing resolution are shown by experimental data. A detailed guideline is presented to help engineers and scientists to select inks and optical parameters for fabricating functional structures for multi-material and 4D printing.more » « less
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